Are you looking for the right plastic injection plant? Can the price differences between manufacturers be significant?
This article will introduce the services offered by injection molding factories, the way of choosing the right partner, and the factors affecting pricing to help you find a reliable partner for your injection molding needs!
Why is Plastic Molding Slowly Gaining Attention?
Based on a report by Grand View Research, here are four reasons why plastic molding has gained attention in recent years and why many industries are using this technology. Let’s take a look at the key points in this article:
In 2022, the global plastic injection molding machine market was valued at $11.7 billion. It is expected to grow at a 4.8% compound annual growth rate (CAGR) from 2023 to 2030, driven by the growing demand for injection molded parts in industries like automotive, electronics, consumer goods, and packaging.
Electric plastic injection molding machines are more efficient than hydraulic ones. While using 50-75% less energy on average, these machines offer better repeatability, shorter startup time, and shorter operating cycles.
Hybrid injection molding machines combine the strengths of both hydraulic and electric technologies, making them suitable for both thick and thin walled components.
In 2022, the automotive industry has the largest share of the plastic injection molding market at 29.2%, with the technology used to produce parts like bumpers, external panels, and dashboards.
The medical industry is expected to lead the market by 2030 with a 5.9% annual growth rate, using injection molding to produce complex medical devices like dental implants and surgical instruments.
The Asia Pacific region held 38.7% of the market share in 2022, driven by investments in public infrastructure and residential construction. Growth in the North American and European packaging and electronics industries also drives the demand for plastic injection molding machines.
Further reading :Why do we need custom injection molding?
What services does a Plastic Injection Plant provide?
Before choosing a plastic injection plant, it’s essential to understand their service scope and technical capabilities to avoid problems in the future, and a thorough investigation of potential partners is also advised. Usually, a quality plastic injection plants offer following services:
Injection Molding
This process involves injecting molten plastic material into a mold, then cooling and solidifying it to form the desired product.
Injection molding is suitable for large scale production and can quickly and accurately manufacture complex parts for industries such as automotive, electronics, medical, and consumer goods.
Further reading : Injection Mold Design, Your Customized Parts!
Mold Design and Manufacturing
Custom injection molds are designed and manufactured based on customer product’s requirements to ensure the precision and consistency of the final product.
The quality and design of mold will directly affects production efficiency and product quality, which is why an appropriate resources need to be invested at this time.
Product Design
Assisting customers from the concept stage to the final product involves not only consideration of aesthetic design but also functionality, manufacturability, and market considerations. An effective product design can increase competitiveness and ensure market success.
3D Printing
This technology uses digital models to construct a 3D objects layer by layer, allowing designers and engineers to visually inspect and test their designs before actual production, which offers a cost effective, flexible, and rapid solution for customers.
CNC Machining
CNC machining uses computer numerical control (CNC) technology for cutting and processing various materials, allowing plastic injection plants to manufacture complex parts with high precision and efficiency, and also flexibly handling both mass scale production and small batch orders.
How to find the suitable injection molding factory?
After reviewing the services provided by injection molding factory, to find a trustworthy partner, you can refer to the 9 key points here to help select the right manufacturer.
Rich Experiences
Choosing a manufacturer with hands on experience in your specific field can help you identify and resolve potential problems. Their expertise not only ensures smooth project progress but also guarantees they have the proper equipment and infrastructure to complete the job.
When evaluating the manufacturer’s experience, you can look into their history in the plastic injection molding industry, which can reflect on their knowledge, and the trust they’ve earned from clients.
Additionally, assessing their professional team and technical capabilities can ensure they can handle challenges and deliver high quality service.
Offering Professional Advice
Clearly define your parts‘ functional requirements, operating environment, and expected production volume.
For small scale specialized equipment, choose a manufacturer that focuses on small batch production, while for high demand consumer products, go for a manufacturer capable of rapid production. A good manufacturer should provide specific and targeted advice to help you avoid potential design risks.
While during communication, injection mold engineers play a crucial role in evaluating structural feasibility and offering suggestions for improvement.
ISO Certification
Obtaining ISO certification is a challenging task, it requires company to have consistent effort to meet strict standards, demonstrating the company’s commitment to product quality.
It not only reflects the manufacturer’s professionalism but also ensures they follow internationally recognized practices in their operations.
Smooth Communication
Good language skills, especially fluent English, can prevent misunderstandings during communication. Manufacturers should have multiple salesperson that are proficient in English to ensure project progress will not be delayed due to the absence of a key individual.
Able to let clients communicate directly with technical personnel also improves efficiency, making technical support and problem solving faster.
Effective communication should not only be concise, transparent, honest, and reliable, but also deepen mutual trust and improving the chances of project success.
Quality Control Systems
Make sure the manufacturer has the necessary equipment, such as injection molding machines, material handling equipment, and automation systems. The operation of this equipment directly affects the quality and efficiency of production.
Equipment should comply with regulatory standards such as ISO and FDA to ensure safety and compliance throughout the production process.
For large scale production projects, the manufacturer should have effective systems and processes to manage material flow, improving efficiency and product consistency.
Has Internal Design and Production Teams
An experienced internal team can ensure a seamless transition between product design and production, enabling faster customization and adjustments. Evaluate the potential partner’s facilities to ensure their machinery and technology meet advanced processing requirements.
Investigating the professional background and experience of designers and engineers can give you a more comprehensive understanding of their capabilities. In the same time, reviewing past client cases and finished products will provide deeper insight into their service quality.
Delivery Time
This measures the time it takes from project initiated to product delivery, and different manufacturers may perform very differently in this regard. You must ensure your chosen partner can deliver on time while maintaining product quality.
Delivery time is influenced by several factors, including the team’s expertise; usually the more skilled the team, the more efficiently they can complete production tasks.
Additionally, using advanced equipment also plays a role in improving production speed, a modern facility can always improve the production efficiency.
After Sales Service
Good after sales service provides ongoing support to ensure the smooth operation of the product. Must consider whether the manufacturer offers maintenance and repair services for the equipment, as well as able to immediately handle issues that might occur to prevent production delays.
Look into whether they offer training for client’s employees, the scope of product warranties, and return policies. These are key to assessing service quality, it not only can build stronger partnerships, but also enhancing client’s satisfaction.
Additionally, ensuring to have timely technical support when needed, which enhances overall production efficiency.
Company Reputation
A reputable company usually indicates trust within and outside the industry, as well as can provide high quality products and services. You can gather relevant information by checking customer reviews, reviewing past project cases, and understanding the company’s past records in the market.
Or through communicating with the company’s existing clients about their experiences is also an effective way to know the manufacturer’s reliability.
Recommendation for Custom Injection Molding company|Hsin Hung Yih Plastic
If you find it too time consuming to compare each plastic injection plant, this article recommend Hung Yih Technology or Hsin Hung Yih Plastic, which has over 25 years of experience in this industry.
The company has established strong and long lasting relationships with partners in more than 135 countries and regions. They also hold ISO certification and pay special attention to environmental protection and carbon cycling, actively working to reduce their impact on environment.
What are the factors affecting the price of plastic injection molding?
When inquiring for quotes from different plastic injection plants, you may notice that each one offers a different price. This variation is due to the following 5 factors which you can understand it from here to help you negotiate with manufacturers.
Resin
The characteristics of different resins can lead to cost differences, including factors like quality, color, and supply availability.
If special additives or composite materials, such as carbon fiber or glass fiber are added to the resin, higher specification molds are required for production, which further increasing costs.
Design Complexity
As the design of parts become more complex, the difficulty of the manufacturing process also increases, which increases production costs.
If the design requires precise surface finishes, numerous grooves, or very small dimensional tolerances, extra time and resources are needed to adjust the mold and the process.
Mold Material
Aluminum molds, which are less expensive, are commonly used for short term or small scale production. However, for long term or large scale production, steel molds, even though their initial cost is higher, it offers greater durability and a longer lifespan, making them a more cost effective option in the long run.
Parts Size
The cost of injection molding increases with the size of the parts because larger parts require bigger molds, which in turn leads to higher material and machining costs.
Further reading : What are the common types of plastic fasteners?
Mold Base and Cavity
The mold base is the structure that holds the mold components in place, and its size and material directly affect production efficiency and material requirements.
If the mold includes multiple cavities, this means more tools and labor are needed, which further increases manufacturing costs.
Is it easy to find plastic injection molding factory?| FAQ
Offering a Professional Plastic Injection Plant Services|Hsin Hung Yih Plastic
If you are concerned about whether the quoted price will meet the expected product quality or unsure about how to select a partner, it is recommended to consult Hung Yih Technology or Hsin Hung Yih Plastic, which has top talent and offer a one stop service to global clients, including plastic injection, mold manufacturing, product development, mechanical design, spray painting, electroplating, and product assembly.
They are certified with ISO 9001:2015 Quality Management and ISO 13485:2016 Medical Device Quality Management Systems, enabling them to manage costs effectively, maintain competitive pricing, and offer the most cost efficient solutions!